3D printing used by Anaesthesiologists to prepare for lung-operation on young girl

Embargo: 2301H UK time Wednesday 6 May

An anaesthesia team in Israel has become one of the first to use 3D printing and virtual reality to produce an exact model of the airway of a 7-year-old girl in order to prepare properly for an operation to remove part of her lung. This pioneering report is published in this month’s edition of the European Journal of Anaesthesiology (the journal of the European Society of Anaesthesiology [ESA]).

The young girl required part of her right lung to be removed due to a case of Ewing’s Sarcoma (a bone and soft tissue cancer) spreading to her lung. However, because of her small size (just 18kg at the time of the operation), her doctors had concerns that conventional tubing and devices used for lung operations in older patients may not be appropriate and thus decided to use CT scans to create a virtual reality program of her airway/windpipe and lungs, and also an exact 3D printed plastic model so they could practice the operation beforehand.

“Despite extensive adult experience, our familiarity with one-lung ventilation(OLV) in the very young paediatric population is limited,” says Dr Ruth Shaylor of the Division of Anesthesia, Pain and Intensive Care, Tel Aviv Sourasky Medical Center, Tel Aviv, Israel, the lead author on the report. “We used a combination of 3D printing and virtual reality bronchoscopy to develop a personalised airway plan reducing the potential for trial and error in airway manipulation during the operation.”

Photos by Dr Ruth Shaylor

The day before surgery, the treating anaesthesiologist spent time on the virtual reality simulator familiarising himself with the patient’s airway anatomy. Thereafter, the model was used to formulate an individualised airway plan. The 3D model was made of hard plastic because the team felt that anything more flexible might mean something larger than the patient could tolerate might be used.

The VR and 3D model meant that some of the equipment originally planned for the operation was changed. After the girl was placed under anaesthesia, they were able to safely isolate and ventilate her left lung and perform the surgery to remove part of her right lung. “During the procedure, the treating anaesthesiologist reported a good correlation between the patient’s anatomy and the VR model, allowing the operation to proceed as planned,” says Dr Shaylor. “At the end of the procedure, the tubing and equipment were removed easily and the patient made an uneventful recovery.”

“To date, the use of 3D printing in anaesthesia has been mainly for educational purposes, she concludes. “3D printing in anaesthesia is underutilised for patient-specific pre-operative planning. The same applies to the use of virtual reality in anaesthesia. We successfully combined both technologies to produce a personalised airway plan for a child patient. The final airway plan was substantially different to the plan developed using standard imaging techniques. This reduced the number of attempts at lung isolation that would have otherwise been performed on the patient.”


Dr Ruth Shaylor

The Division of Anesthesia,

Pain and Intensive Care,

Tel Aviv Sourasky Medical Center,

Tel Aviv, Israel.

+972 535676112



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Tony Kirby of Tony Kirby PR. 

+44 7834 385827 



The full article will be made available soon in the European Journal of Anaesthesiology